Pile Restoration and Corrosion Control Systems

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  1. PileForm™ W Retrowrap HD (Heavy Duty)

    PileForm™ W Retrowrap HD (Heavy Duty)

    Heavy-Duty Corrosion Control System for Piles, Pipelines and Risers. Five Star® PileForm™ W Retrowrap™ HD is a heavy-duty, multi-scrim wrap around corrosion protection system used for inshore splash zone and underwater corrosion protection for piles, pipelines and risers or where heavy duty resistance to floating debris or ice flow is required. Designed to suit any diameter from 1.97 inches to 9.8 feet (50 mm to 3 meters), it may be interlocked to accommodate any required protected length. No primers, fillers or tapes required.

    U.S. Patent No. 5,435,667

  2. PileForm™ W Retrowrap (Standard)

    PileForm™ W Retrowrap (Standard)

    Corrosion Control System for Piles, Pipelines and Risers. Five Star® PileForm™ W Retrowrap™ is a wrap around corrosion protection system used for inshore splash zone and underwater corrosion protection for piles, pipelines and risers. Designed to suit any diameter from 1.97 inches to 9.8 feet (50 mm to 3 meters), it may be interlocked to accommodate any required protected length. Full-length Geon™ closure flanges are factory-fitted with corrosion-resistant self-threading fasteners designed to retain PileForm™ W Retrowrap™ in position throughout its service life. During installation, the flanges permit the creation of induced hoop tension within the multilayer fabric, which induces the corrosion-inhibited gel to flow and totally encapsulate and protect the substrate without the use of primers, fillers or tapes.

    U.S. Patent No. 5,435,667

  3. PileForm™ N Nylon Pile Jacket System

    PileForm™ N Nylon Pile Jacket System

    Nylon Pile Jacket System. Five Star® PileForm™ N nylon pile jackets meet and exceed marine engineering specifications for use in severe hostile marine environments where exposure to chemical pollution, oils, acids, salt water and tidal action may occur.

  4. PileForm™ F Fiberglass Reinforced Plastic (FRP) Pile Jacket

    PileForm™ F Fiberglass Reinforced Plastic (FRP) Pile Jacket

    FRP Pile Rehabilitation Jackets. Five Star® PileForm™ F fiberglass reinforced plastic (FRP) pile rehabilitation jackets meet and exceed marine engineering specifications for use in hostile marine environments where exposure to ice, floating debris, chemical pollution, oils, acids, salt water and where tidal action may occur. Five Star ® PileForm™ F jackets are available in translucent or may be gel coated to any specified color.

    PileForm™ F fiberglass pile jackets are manufactured in 1’ to 20’ long sections with wall thickness up to 1/2" as required; custom sizes outside these ranges are available.

    PileForm™ F pile jackets are manufacatured under a strict 16-point quality control procedure using the highest quality raw materials, ensuring consistent product quality and long working life.

  5. Pilecap® Concrete System

    Pilecap® Concrete System

    Concrete Piling Restoration. Five Star offers the strongest structural repair solutions in the marine industry for application on concrete piles, regardless of size or shape. The Pilecap® Concrete System is a 100% structural jacket designed to repair severely spalled and damaged sections. These structural jackets can also be injected with Five Star® Grout or Five Star® Epoxy to fill voids and damaged areas. Existing steel, reinforcing mesh, or rebar rods remain internal and require minimal preparation and thus less time and hardware for installation. Using the patented friction coupler system, it is the only system able to fully restore structural integrity to an existing pile.

  6. Pilecap® H-Pile System

    Pilecap® H-Pile System

    H-Pile Restoration. Five Star offers the strongest structural and corrosion repair in the marine industry for application on H-piling. Rather than remove and replace damaged piles, the Pilecap® H-Pile System will resection piling to fully restore its load bearing integrity. Tested and proven in the field, the Pilecap® H-Pile System makes use of a patented friction coupler system that connects new sections of piling to the existing without any loss of structural integrity.

  7. Pilecap® Steel System

    Pilecap® Steel System

    Steel Piling Restoration. Five Star offers the strongest structural repair solutions in the marine industry for application on steel piling, regardless of size or shape. The Pilecap® Steel System is a structural jacket designed to repair severely corroded or damaged steel piling. The structural jacket becomes a permanent form for strength and durability by bearing the pile’s intended load while eliminating corrosion and preventing further damage to the pile. Using the patented friction coupler system, it is the only system able to fully restore structural integrity to an existing steel pile.

  8. Pilecap® Timber System

    Pilecap® Timber System

    Wood Piling Restoration. The Pilecap® Timber System extends the life of existing wood piles by removing a portion of damaged or deteriorated piling and installing new sections without adding additional weight or causing further stress to the wood pile. By using a patented friction coupler system, pilings can be repaired and reloaded to original specification. The Pilecap® Timber System is permanently fastened to the existing sub-structure bringing your piling back to 100% structural integrity.

  9. Pilecap® Pilecoat System

    Pilecap® Pilecoat System

    Multi-Surface Elastomer Spray Coating. PILECOAT is a proprietary formulation that is a fast set, rapid curing, 100% solids, flexible, elastomer spray coating material. PILECOAT is used by itself or in combination with other materials to produce coatings, liners, wearing courses, and resilient surfaces on metal, wood, concrete and other substrates. PILECOAT produces an extremely tough film at all thicknesses. Single or multiple pass applications produce films from 10 mils to 1,000 mils without appreciable sag or runs. PILECOAT is inert, it will not hydrolyze, leach, or contaminate other materials, and is bondable and paintable. PILECOAT is relatively moisture and temperature insensitive, allowing application in the most problematic ambient conditions. Available in standard colors: charcoal gray, light gray, or black. Other colors available upon request.

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