Engineering Your Success with
Precision Grouts and Concrete Repair Solutions for Challenging Applications and Environments
Five Star North American site
Five Star Products, Inc is a global provider of industrial & commercial precision grouts and concrete repair supplies to the Middle East.
Built on over six decades of innovative leadership, Five Star Products, Inc. holds a singular focus on providing solutions that meet the ever-increasing demands of modern industrial construction. Our high-performance, precision cement- and epoxy-based products are used in some of the world’s most challenging environments and critical applications. As a result, we have assisted contractors, engineers, and OEMs in successfully completing projects in the Middle East and worldwide.
Take a moment to read a sampling of projects under ‘Solutions’ below when Five Star products were the solution to significant challenges.
The Five Star product line includes:
- High-performance machinery grouts
- Concrete repair and restoration products
- Pile and column restoration products
Five Star Case Studies
- STRUCTURAL CONCRETE®
Fast, High Early Strength Permanent Repair - STRUCTURAL CONCRETE HTR
High Early Strength Repair For High Temperature Exposure - FIVE STAR® GROUT
High Performance Precision Non-Shrink Grout - FLUID GROUT 100
High Performance Precision Non-Shrink Fluid Grout - CEMENTITIOUS UNDERWATER HIGH-STRENGTH GROUT
Precision Underwater Cementitious Grout - DP EPOXY GROUT HIGH FLOW
Low Exothermic High Flow, Precision Epoxy Grout - HP EPOXY GROUT HIGH FLOW
High Performance Precision Grout - STRUCTURAL CONCRETE UNDERWATER HANDPACK
Hand Applied, Rapid Strength Underwater Repair
- CEMENTITIOUS UNDERWATER HIGH-STRENGTH GROUT
Precision Underwater Cementitious Grout - DP EPOXY GROUT HIGH FLOW
Low Exothermic High Flow, Precision Epoxy Grout - FIVE STAR® GROUT
High Performance Precision Non-Shrink Grout - FLUID GROUT 100
High Performance Precision Non-Shrink Fluid Grout - HP EPOXY GROUT HIGH FLOW
High Performance Precision Grout - STRUCTURAL CONCRETE HTR
High Early Strength Repair For High Temperature Exposure - STRUCTURAL CONCRETE UNDERWATER HANDPACK
Hand Applied, Rapid Strength Underwater Repair - STRUCTURAL CONCRETE®
Fast, High Early Strength Permanent Repair
STRUCTURAL CONCRETE®
Fast, High Early Strength Permanent Repair
(formerly Structural Concrete® 501)
- Use
- • Fast concrete repair for overcoating or re-grouting
• Rapid machinery foundation rebuilds
• Repair of concrete structures
• Concrete floor repairs and overlays
• Construction joint repair
• Marine and hydraulic structure repairs
• Repair of tanks, sumps and curbs - Kit includes
- 25 kg bag
- Yield
- approx. 12.1 liters at maximum water
13.6 liters with a 30% extension using
9 - 10 mm pea gravel - Compressive Strength
- • 3 Hours @ 25 MPa trowelable, 17 MPa flowable
• 1 Day @ 40 MPa trowelable, 34 MPa flowable
• 7 Days @ 45 MPa trowelable, 40 MPa flowable
• 28 Days @ 60 MPa trowelable, 55 MPa flowable - SKU
- 29120
STRUCTURAL CONCRETE HTR
High Early Strength Repair For High Temperature Exposure
- Use
- • Areas of high temperature exposure
• Thermal cycling up to 1320°C
• Rapid repairs during shutdownsr
• Coker, kiln and foundry repairs - Kit includes
- 25 kg bag
- Yield
- 12.4 liters
- Compressive Strength
- • 6 Hours @ 17 MPa
• 1 Days @ 31 MPa
• 17 Day @ 38 MPa
• 28 Days @ 48 MPa - SKU
- 28801
FIVE STAR® GROUT
High Performance Precision Non-Shrink Grout
(formerly Five Star® Grout 501)
- Use
- • Grouting of machinery and equipment to maintain precision alignment
• Non-shrink grouting of structural steel and precast concrete
• Gap thickness of 12-160 mm
• Support of tanks and vessels - Kit includes
- 25 kg bag
- Yield
- approx. 14 liters
- Compressive Strength
- • 1 Day @ 20 MPa fluid, 30 MPa plastic
• 7 Days @ 45 MPa fluid, 60 MPa plastic
• 28 Days @ 55 MPa fluid, 70 MPa plastic - SKU
- 25510
FLUID GROUT 100
High Performance Precision Non-Shrink Fluid Grout
(formerly Fluid Grout 201)
- Use
- • Gap clearances of 12-160 mm
• Grouting of machinery and equipment to maintain precision alignment
• Non-shrink grouting of structural steel and precast concrete
• Support of tanks and vessels - Kit includes
- 25 kg bag
- Yield
- 14.1 litres
- Compressive Strength
- • 1 Day @ 15 MPa fluid, 30 MPa plastic
• 7 Days @ 40 MPa fluid, 55 MPa plastic
• 28 Days @ 50 MPa fluid, 70 MPa plastic - SKU
- 25012
CEMENTITIOUS UNDERWATER HIGH-STRENGTH GROUT
Precision Underwater Cementitious Grout
- Use
- • Pile repair, rehabilitation, and restoration
• Grouting underwater structures and as a pile jacket fill material
• Grouting areas subject to freshwater, saltwater, or brackish exposure - Kit includes
- 25 kg bag
- Yield
- 13.5 liters
- Compressive Strength
- • 1 Day @ 20 MPa
• 7 Days @ 50 MPa
• 28 Days @ 60 MPa - SKU
- 20757
DP EPOXY GROUT HIGH FLOW
Low Exothermic High Flow, Precision Epoxy Grout
(formerly DP Epoxy Grout 201)
- Use
- • Large volume applications
• Foundation rebuilds and skid mounted equipment
• Precision alignment under dynamic load conditions
• Vibration dampening for rotating equipment
• Support of chemical tanks, vessels and rotating equipment
• Aggressive chemical environments
• Operating temperatures up to 82°C
• Application thickness range 25 mm - 160 mm - Kit includes
- Three-component system consisting of resin, hardener and bags of aggregate
- Yield
- 10.95 L, 13.8 L, or 43.8 L of hardened material
- Compressive Strength
- 90 MPa
- SKU
- 33165 (10.95 L), 33176 (13.8 L), 33161 (43.8 L)
HP EPOXY GROUT HIGH FLOW
High Performance Precision Grout
- Use
- • High performance machinery grouting
• Crane rail grouting
• Precision alignment under dynamic load conditions
• Vibration dampening filler for rotating equipment
• Support of chemical tanks, vessels, and rotating equipment
• Aggressive chemical environments
• Installation of anchors and dowels
• Wind turbine baseplates - Kit includes
- Three-component system consisting of partially filled containers of resin, hardener and either one bag or four bags of aggregate based on kit selected.
- Yield
- 50 liters (4-bag kit); 12.5 liters (1-bag kit)
- Compressive Strength
- • 1 Day @ 97 MPa
• 7 Days @ 110 MPa - SKU
- 31610 (4-bag kit), 31615(1-bag kit)
STRUCTURAL CONCRETE UNDERWATER HANDPACK
Hand Applied, Rapid Strength Underwater Repair
- Use
- • Underwater repair of concrete tanks, dams, and hydraulic structures
• Filling underwater concrete cavities and voids
• Underwater repair of concrete piles, piers, seawalls, and marine structures - Kit includes
- 25 kg bag
- Yield
- 13.3 liters
- Compressive Strength
- • 3 Hours @ 17 MPa
• 1 Days @ 24 MPa
• 7 Day @ 35 MPa
• 28 Days @ 45 MPa - SKU
- 29225
Petrocoat Construction
Chemicals Trading LLC (PCCT)
Five Star Manufacturer
Sales Representative
Dubai, UAE
PCCT is promoted by its director in Dubai-UAE as the leading firm in specialized trading of concrete repairs, industrial flooring, grouting, and waterproofing technologies. They were established in the year 2017, based in Dubai, catering to the entire UAE region with their top-of-the-line chemical products and solutions from reputed manufacturers worldwide, including Five Star Products, Inc.
Malar Vannan
Engineer, PCCT
Dubai, UAE
With an impressive 30 years of experience in industrial and building construction, Malar has dedicated 27 years to the Middle East construction chemicals sector. A proficient engineer, Malar possesses deep expertise in industrial grouting, concrete repair, rehabilitation, industrial flooring, waterproofing, and sealing solutions.
Malar has notably contributed to significant Middle East and Asia projects, leaving an imprint on key ventures in the UAE, Qatar, and India. This journey has fostered collaborations with top construction chemical manufacturers from the USA, Germany, and Switzerland, underscoring Malar’s commitment to bespoke client needs.
Part of the Five Star Team since 2008, Malar brings invaluable technical expertise. Working closely with engineers, clients, and contractors, Malar offers tailored solutions to navigate the complex challenges prevalent in the Middle East construction industry.
Contact Malar for
Engineering and Specification Support
Mobile: +971 508757185
Sushil
Sales Manager, PCCT
Dubai, UAE
Sushil, a seasoned sales manager, brings a decade of expertise to the UAE’s construction sector. An integral part of PCCT, he excels in promoting Five Star products in the market and collaborates closely with the marketing team to create impactful sales strategies. Sushil’s deep understanding of the UAE market, leadership skills, and industry insights contribute to his success. His adept sales management at PCCT and commitment to excellence have solidified his reputation as a trusted professional in the industry.
Contact Sushil for
Sales and Technical Support
Mobile: +971 56 4081507
Ashish Malar
Marketing Specialist, PCCT
Dubai, UAE
Ashish is a seasoned marketing specialist driving the promotional endeavors at Petrocoat. With a deep passion for marketing and a keen comprehension of the industry’s nuances, Ashish assumes a pivotal role in catapulting PCCT’s services to the forefront while maintaining an unwavering market presence.
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