Pilecap® Concrete System

Pilecap® Concrete System

Concrete Piling Restoration. Five Star offers the strongest structural repair solutions in the marine industry for application on concrete piles, regardless of size or shape. The Pilecap® Concrete System is a 100% structural jacket designed to repair severely spalled and damaged sections. These structural jackets can also be injected with Five Star® Grout or Five Star® Epoxy to fill voids and damaged areas. Existing steel, reinforcing mesh, or rebar rods remain internal and require minimal preparation and thus less time and hardware for installation. Using the patented friction coupler system, it is the only system able to fully restore structural integrity to an existing pile.

Product Downloads

pdf Solutions: Shell Deer Park, Pilecap (12971) Size: 1.32 MB

Solutions / Case Study

pdf Pilecap Concrete System: Data Sheet Size: 427.05 KB
pdf Pilecap Systems: Brochure Size: 477.07 KB Brochure

Product Details

  • Save time and money by repairing instead of replacing
  • No need to drive a new pile(s)
  • Adds less weight to piling
  • Fully restores load bearing integrity to an existing pile
  • Can be injected with grout or epoxy to fill voids and damaged areas
  • Provides an excellent barrier to corrosive marine elements
  • Can be used for the long-term repair of concrete marine piles.
  • Constructed of 1/2” 50 grade steel plates, every system is custom designed for each application.
Yield (Cubic foot) No
Yield (Liter) No