Five Star Structural Concrete® ESX is a high early strength, single component, pre-extended, permanent concrete repair material. The product achieves a self-consolidating concrete (SCC) consistency at maximum water dosage, enabling easy placement, excellent flowability, and superior encapsulation of reinforcement without vibration. The 45-minute working time facilitates deep/large volume pours in a single lift of up to 24 inches (610 mm). Five Star Structural Concrete® ESX produces a repair which is dimensionally stable, develops an integral bond to existing concrete, and restores structural integrity within hours of placement. Five Star Structural Concrete® ESX provides increased corrosion protection of steel reinforced structures with migrating corrosion inhibitor technology and very low chloride ion permeability.
Downloads
Technical Documents
Submittal Package
Benefits
Advantages
- Pre-extended in the bag at the manufacturing facility ensures consistent quality and saves contractor labor
- Self-consolidating concrete (SCC) at maximum water dosage
- Easy to use, single component with a 45-minute working time that enables deep pours of 24 inches (610 mm) in a single lift
- With high six-hour strengths, facilitates equipment foundation rebuilds in under 24 hours
- High bond strength
- Can apply cement/epoxy grouts and epoxy coatings as early as 8 hours after placement
- Pumpable
- Provides permanent concrete and equipment/machinery foundation repair
- Can apply cement/epoxy grouts and epoxy coatings as early as 6 hours after placement dependent on environmental conditions
- Excellent freeze/thaw resistance
- Outstanding corrosion resistance for rebar protection and concrete rehabilitation
Uses
- Deep, large volume concrete structures and machinery foundations
- Full depth concrete floor repairs (24 inches [610 mm])
Packaging Options
| SKU/Product Code | Description | # Units/Pallet | Unit Size (Weight | Volume – A & B) |
|---|---|---|---|
| 29410 | Five Star Structural Concrete® ESX | 56 | 50 lb. (22.7 kg) Bag |










