Epoxy Grouts
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XP 230 Epoxy Grout
Eliminate the Plate. Simplify the Process.
Get a Stronger Base and a Bigger Bottom Line.Five Star® Xtreme Performance XP 230 Epoxy Grout is a wind tower bearing plate elimination system with an industry-leading compressive strength of 23,000 psi (158.5 MPa), the highest ket. A three-component engineered system, it is low exothermic, 100% solids, solvent-free, and non-shrink as tested per ASTM C1090 with high fatigue resistance under dynamic conditions. Ultra-high compressive strength spreads the load between the tower and foundation in one step, eliminating the need for a two-step installation of an expensive steel bearing plate. Once cured, a full-contact, weathertight connection between the tower and foundation is formed, creating a stronger connection between the dynamic tower and its static foundation than is possible with a steel-bearing plate. Low exotherm and high flow mean it can be poured up to 14” deep in a single lift with working time of 45 minutes. High early strength of 10,000 psi (68.9 MPa) is achieved in 4 hours at 90°F and 8 hours at 70°F to facilitate cost-saving installation of additional tower sections in as little as one day.
To discuss your project, contact us at call 1-800-243-2206 (in the US) or +1 203-336-7900 (outside the US). You may also send a message through the contact form on this website.
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DP Epoxy Grout
Five Star® DP Epoxy Grout is the only expansive, non-shrink, low exothermic epoxy system for machinery grouting. This versatile, dual purpose product is formulated for single, large volume placements and may be used as thin as 1/2 inch (13 mm) in depth. Five Star® DP Epoxy Grout is a three component, 100% solids, solvent-free system formulated to provide high-strength and superior creep resistance combined with the highest effective bearing area. Five Star® DP Epoxy Grout exhibits positive expansion when tested in accordance with ASTM C 827.
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DP Epoxy Grout PG
Five Star® DP Epoxy Grout PG is the only pumpable, expansive, non-shrink, low exothermic epoxy grout for machinery grouting. This versatile, dual-purpose product is formulated for single, large volume placements and may be used as thin as ½ inch (13 mm) in depth. Five Star® DP Epoxy Grout PG is a three component, 100% solids, solvent-free system formulated to provide high strength and superior creep resistance combined with the highest effective bearing area. Five Star® DP Epoxy Grout PG exhibits positive expansion when tested in accordance with ASTM C 827.
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SP Epoxy Grout PG (Pump Grade)
Five Star® SP Epoxy Grout PG is the next generation in ultra-high performance epoxy grout. Five Star SP Epoxy Grout PG has extremely high compressive strength, is expansive non-shrink, with ultra-low creep and outstanding Effective Bearing Area (EBA). Five Star SP Epoxy Grout PG is a 100% solids epoxy grout system for high performance machinery and equipment.
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Fluid Epoxy
Five Star Fluid Epoxy is a two component, all-purpose, rapid cure fluid epoxy system. Five Star Fluid Epoxy is designed for adhesive grouting, anchoring, repair of spalls and cracks, skid resistant surfaces and setting of bolts and wedges.
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HP Epoxy Grout
Five Star® HP Epoxy Grout is a high-performance expansive, non-shrink, epoxy system for supporting equipment requiring precision alignment. Five Star® HP Epoxy Grout is a three component, 100% solids, solvent-free system formulated to exhibit high early strength combined with the highest creep resistance at elevated temperatures. Five Star® HP Epoxy Grout exhibits positive expansion when tested in accordance with ASTM C 827.
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Epoxy Novolac Grout
Five Star® Epoxy Novolac Grout is a three-component, highly chemical resistant, 100% solids grout designed for industrial applications in aggressive chemical environments where exposure to concentrated acids, alkalis, corrosives or solvents can occur. Five Star® Epoxy Novolac Grout has excellent flowability, is highly chemical resistant, and exhibits positive expansion when tested in accordance with ASTM C 827.
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LC Epoxy Grout
Five Star® LC Epoxy Grout (formerly Crane Rail Grout) is a highly flowable, non-shrink, rapid strength gain, epoxy grout for tight clearance applications and dynamic loads. It is a three-component, 100% solids epoxy system that exhibits positive expansion when tested in accordance with ASTM C 827 for precision grouting and alignment of crane rail. Five Star® LC Epoxy Grout has excellent chemical resistance.
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Rapid Epoxy Grout
Five Star Rapid Epoxy Grout is the only expansive, nonshrink, rapid strength gain epoxy grout designed for short turnaround precision grouting. It is a three component, 100% solids, solvent free system formulated with superior flowability.
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Epoxy Chock & Epoxy Chock EX
Five Star® Epoxy Chock and Epoxy Chock Ex are epoxy chocking systems specifically engineered for use under integral gas compressors, skid mounted equipment, turbines, generators, and other critically aligned machinery. Five Star Epoxy Chock is a two component, 100% solids, solvent free material providing excellent flowability and high compressive strength at elevated temperatures and loading conditions. Five Star® Epoxy Chock EX is a 3-part, extended version that is also solvent free with excellent flowability and high compressive strength at elevated temperature and loading conditions. Both systems are economical replacement for steel chocks because it eliminates costly machining and provides virtually 100% contact to machinery base plates. -
Elastomeric Grout
Five Star® Elastomeric Grout is specially designed for light rail transportation grouting. The three component system consists of a two component polymer and aggregate that imparts vibration and sound dampening properties combined with exceptional electrical resistance.
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