 Port of New Orleans Nashville Wharf Rehabilitation — Five Star PileForm F, Underwater Grout and Splash Zone
Using a popular Five Star Marine restoration system, five thousand deteriorated piles were rehabilitated in this massive undertaking. Read more (PDF) |  THUMS Islands (Astronaut Islands) Grissom Waterfall Rehab — Five Star Structural Concrete V/O
Part of the "sculptured screens" created to conceal the oil drilling rigs were in need of repair to maintain the beauty of these artificial islands. Once such repair was a very large waterfall. Read more (PDF) |
 Desmond Gerald Bridge Replacement — Five Star SP Epoxy Grout PG
Featuring high compressive strength, rapid strength development, and excellent flow, this epoxy product was used to grout in crane-bearing beam pads 120+ feet above the ground. Read more (PDF) |  Gulf Intracoastal Waterway West Closure Project — Five Star DP Epoxy Grout
After Hurricane Katrina, the U.S. Army Corps of Engineers designed a superior defense structure greatly reducing risk of flooding from future hurricane surges. Read more (PDF)
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 Port of Brisbane Phases 1-3, Queensland Australia — Five Star Crane Rail Grout
Day and night shifts were run to get this job complete with minimal downtime. Read more (PDF)
|  City of Greater Geelong, Australia — Five Star Highway Patch
This fast-setting cement used to repair manhole covers resulted in traffic-ready streets in under 4 hours. Read more (PDF) |
 Ingham's Ent. Poultry Production Facility in Australia — Rapid Surface Repair Easy Mix
The facility needed a fast repair for this high-volume foot traffic area. (Read more PDF)
|  Cairns Regional Council Vertical Expansion Stormflow Joint Replacements
Five Star Structural Concrete® V/O
Municipal treatment tank joints had deteriorated and were badly in need of repair. Read more (PDF) |
 Airline Terminal Taxiway Repairs
Rapid Surface Repair Easy Mix
Rutting had occurred where the tires of the mobile bridge traveled over uneven asphalt. Numerous failed attempts were made to repair the area, until they tried RSR Easy Mix. Read more (PDF) |  SEPTA Regional Rail Train Trestle Baseplate Repair, Media/Elwin Line, PA
Fluid Epoxy Grout
Due to weather, age and wear, many of the original concrete footers in their 80 year old railroad trestles exhibited erosion voids under the original baseplates. Read More (PDF) |
LOMA LINDA Campus Transformation Project, Loma Linda, CA
Hybrid Grout
This project posed several unique challenges. The most obvious being the stringent seismic specifications for one of the most unique hospital structures in California. Read More (PDF) |  PETRA NOVA Project, Houston, TX
World's largest post-combustion carbon capture plant
The new plant captures approximately 90 percent of the carbon dioxide (CO2) from a 240 MW slipstream of flue gas and can sequester some 1.4 million metric tons of this greenhouse gas annually. Read more (PDF) |
 CHICAGO TRANSIT AUTHORITY, Chicago, IL
DP Epoxy Grout
New steel beams being installed for an above-ground walkway needed to be insulated, or encapsulated, to prevent static electricity generated by the trains from transferring through the beams. Read more (PDF) |
 DOCK PILE RESTORATION, Deer Park, TX
Pilecap Concrete System
This is the first time in history that this type of system has ever been used to fully restore a failing reinforced concrete structure.
Read more (PDF) |
 CALENERGY GENERATION, Containment Pit 3
Novolac Structural Concrete and Pressure Port Crack Repair
Containment walls, sump pits, pump pedestals, containment floor and curbing were all compromised and in decline after years of failed protection. Read more (PDF) |  LAX AIRPORT, LOS ANGELES, CA
Airport Runways/Taxiways
Rapid Surface Repair Easy Mix
Inset runway can lighting was in need of repair due to dynamic impact, temperature differentials, and abrasion and corrosion. Read more (PDF) |
 CITY OF FORT WORTH, TX
Eastern Hills Sinkhole Repair Project
Five Star Poly Water Cut
The soil was stabilized under sinkholes in a flood-prone downstream pond in a residential area that is fed from city storm drains. Read more (PDF) |  MANHATTAN, NEW YORK CITY
Brookfield Properties
Open Trench Platform Over Active Railroad
A new platform needed to be built to span 15 active railway tracks. Five Star Special Grout 400 used for the grouting of cables and tendons. Read more (PDF) |
ISRAEL | HAIFA PORT
Caisson Damage RepairChosen for its underwater placement properties, Five Star Structural Concrete Underwater Hand Pack was used to repair damage sustained when these underwater caissons were installed. Read more (PDF) |  QATAR STEEL, Mexico
Stoncor Mexico
Old Slag Dumping Wall Repair
The original wall was in need of repair without major reconstruction. Repairs were made with Five Star Structural Concrete HTR Shotcrete. Read more (PDF) |
 MANIWAKI COURTHOUSE, Quebec Canada
Stoncor Canada
Elevator Pit Repair
Humidity-induced damage caused a great deal of damage to the courthouse elevator pit. Repairs were made with the Five Star Waterproofing product. Read more (PDF) |  PASSENGER SHIP TERMINAL PIERS, New York City
Turner Construction Company
Rehabilitation of Piers 88 & 90
Pile degradation due to years of marine borer activity escalated at an alarming rate during the past 15 years leaving piers unsound. Read more (PDF) |
 NACKAWIC RIVER BRIDGE, New Brunswick - Canada
Stoncor Canada
Pier Rehabilitation
Deteriorated concrete piles on the Nackawic River Bridge needed to be repaired and protected from further damage. Read more (PDF) |  KWAMNYANDU MALL, South Africa
Aesthcon Construction
Concrete Parking Deck Restoration
The concrete parking deck of the Kwamnyandu Mall suffered from rain damage and needed to be repaired and protected from further corrosion. Read more (PDF) |
 BATTERY PARK CITY, NY
Battery Park City Association
Timber Pile Rehabilitation
The City of New York called on Five Star to cost effectively "rehabilitate" deteriorating piles without the expense of replacing them. Read more (PDF) |  LABRADOR, CANADA
TATA Steel
750 ID Fan Base Plate Grouting
Project contractor, Sunny Corner Enterprises, saves a previous failed pour with Five Star DP Epoxy Grout. Read more (PDF) |
 ONTARIO, CANADA
StonCor
Viva Bus Depot
Due to extensive mechanical damage to the inspection pits caused by the buses, Five Star® RS Anchor Gel and Five Star Structural Concrete® were chosen to for the repair work. Read more (PDF) |  DOCKLANDS VICTORIA, AUSTRALIA
TAM International
North Wharf Pile Restoration
Using Five Star® Cementitious Underwater Grout for the repair of concrete piles enabled this job to be completed on time and on budget. Read more (PDF) |
 CHILE | BHP Billiton
Throughput Increase
The grouting of a rotating cylinder with a mainframe of over 4m in length was no problem for contractor Besalco Montajes when using Five Star® DP Epoxy Grout for the project. Read more (PDF) |  CHILE | ENAP
New Alkylation Unit
DSD Construction & Installations took on this project with confidence knowing that Five Star DP Epoxy Grout would get the job done right. Read more (PDF) |
 PERU | XSTRATA Copper
Tintaya-Antapaccay Expansion
Project contractor, Bechtel, chose Five Star® DP Epoxy Grout for grouting projects at this major long-life brownfield expansion to the Tintaya copper mine. Read more (PDF) | |
