We understand the urgency of foundation repairs in the demanding realm of commercial and industrial operations. Our “Chemically-Resistant Static Load Return to Service System” harnesses the exceptional strength of Structural Concrete ES-60, followed by capping with Instant Grout, Hybrid Grout, or Epoxy Novolac Coating, to efficiently resolve chemically induced foundation challenges. This ensures that your critical assets remain operational with minimal downtime and disruptions in commercial and industrial settings.

Download the PDF

PRODUCT

COMPRESSIVE STRENGTH
@ 70°F (21°C)

WORKING TIME
@ 70°F (21°C)


* MAX
POUR DEPTH

COMPRESSIVE TESTING

TIME UNTIL GROUT POUR

TIME UNTIL LOADING

RETURN TO SERVICE TIMEFRAME

Structural Concrete ES-60

4,000 psi
(27.6 MPa)
8 hours

90 mins.

2"
(51 mm)

ASTM C 109

8 Hrs

Grouting Option #1
Instant Grout

4,000 psi
(27.6 MPa)
4 hours

10 mins.

3"
(76 mm)



ASTM C 942
(C 109 Restrained)



+ 4 Hrs

= 12 Hrs

Grouting Option #2
Hybrid Grout

4,000 psi
(27.6 MPa)
@ 72°F
8 hours

30 mins.

6"
(152 mm)

ASTM C 942
(C 109 Restrained)


+ 8 Hrs

= 16 Hrs

Grouting Option #3a
Epoxy Novolac Primer

+

>500 psi

25 mins.

ASTM D 4541

+ 1½ Hrs

Grouting Option #3b
Epoxy Novolac Coating

9,000 psi
(62 MPa)
16 hours

35 mins.

ASTM D 695

+ 16 Hrs

= 25 ½ Hrs

* Extend to greater depths with the addition of aggregate. Please contact FSP for more information.

To ensure project success, Five Star Products extends our expertise in the form of:
Application Mock-Ups > Installer Training > Pre-Grout Meetings > Product Demos > Product Selection Guidance > Project Pricing > On-Site Support > Specification Design Guidance