Advancing Construction Materials Engineering

Step inside the epicenter of Five Star Products’ innovation – our cutting-edge formulation lab. This isn’t just a workspace; it’s where construction materials science meets dedicated engineering, giving rise to dependable solutions.

Five Star Products are purposefully engineered to offer value through (1) premium innovative solutions that excel in addressing performance challenges or (2) cost-effective solutions, reducing overall installation expenses when compared to alternative options on the market.

Why Choose Five Star Products?

Every product, every sample, and every test conducted here is a reflection of our commitment to advancing construction materials engineering. With decades of experience, we aim to consistently improve and evolve, aligning with industry needs.

Raw materials undergo careful analysis and transformation in this lab, ensuring each Five Star Product is crafted with intention and expertise. Our goal? To provide materials that partners can trust for resilience, longevity, and sound performance.

Join us on our journey as we continuously explore advancements in construction materials science.

Here are the latest products developed by our R&D lab:

XP 230 Epoxy Grout

Ultra-High Strength Precision Grout

XP 230 Epoxy Grout is the ultimate choice for project management in the industrial sector, offering the fastest strength gain at hot and cold temperatures and boasting the highest compressive strength on the market at 23,000 psi. It prioritizes speed without compromising quality, reducing the risk of problems and callbacks, extending equipment life, and optimizing productivity and profits. XP 230 Epoxy Grout excels in challenging industrial environments, ensuring rapid project completion while maintaining exceptional quality.

Five Star Structural Concrete® HTR ES

Repair for High-Temperature Exposure

Five Star Structural Concrete® HTR ES represents a groundbreaking solution in the construction industry by offering unprecedented high-temperature resistance up to 2,400°F, versatile placement depth, extended working time of 90 minutes, and the convenience of bulk bags. This product addresses a critical need, setting a new standard for durable and reliable concrete repair in extreme industrial conditions, while providing unmatched performance and efficiency.

Five Star® Repair Concrete

Pre-Extended, Cementitious Concrete Repair Mortar

Five Star® Repair Concrete is your reliable solution for concrete surface repair, offering rapid-setting capabilities, ease of application, and the ability to seamlessly blend with existing concrete. With its versatile application thickness range from 1/2 to 12 inches, it provides durable, permanent, and aesthetically appealing repairs for various concrete surfaces.

  • XP 230 Epoxy Grout for Conventional Grouting Applications

    > 2” – 18” Pour Depth
    > 3 hours 4,000 psi (28 MPa) @ 70°F (21°C)
    > 12 hours 15,000 psi (103 MPa)
    > 24 hours 19,000 psi (131 MPa)
    > 7 day 22,000 psi (152 MPa)
    > Chemically Resistant

  • Structural Concrete HTR ES

    > Version 2.0 of Structural Concrete HTR
    > Expose to 1000°F in 24 Hours
    > Expose to 2400°F in 7 Days]
    > NOW Longer 90 Min. Working Time
    > AND Larger Volume Placements!
    > Pumpable at long distances

  • Repair Concrete

    > Commercial rapid-set concrete mortar; pre-extended in the bag
    > Unique aggregate formulation produces comparable color and appearance to concrete
    > Coat ready in 10 hours

  • 3/8″ COARSE AGGREGATE

    Intended for extending Five Star® cementitious products and Five Star® DP Epoxy Grout.

  • 3/8″ BASALT COARSE AGGREGATE

    Intended for use with Five Star Structural Concrete® HTR, Five Star Structural Concrete® HTR ES, and Five Star® HTR Grout. Can also be used for extending other Five Star® cementitious products.